Washing Engineering

Summary

With batch plants, improved washability is an important factor in increasing productivity. In pharmaceutical, food and many other industries, there is demand for reliable production of even higher quality. At Multi-Plants in particular, considerable time and labor have been devoted to facility washing when product types and lots are switched. There is a demand for facilities that enable reliable, consistent and simple washing in a short period of time.

TOYO's Washing Engineering Service

Washing Engineering Imprimantation Procedure

TOYO Offers

Improvement of the washing processes for the centrifuge basket

To increase the efficiency of the washing processes for conventional centrifuges that do not have washing equipment, which is conventionally used in plants that manufacture active pharmaceutical ingredients and chemical products, TOYO conducts surveys and studies and then implements all the operations from proposing the measures for improvement to conducting the actual improvements.

Improvement of washing processes for conical drier

To improve the washing processes (assuring worker safety) of the conical driers used at plants that manufacture active pharmaceutical ingredients and chemical products, TOYO proposes improvement measures and designs the equipment to enhance the safety of the washing processes.

Development of a jig for attaching and detaching valves at the bottom of the vessel

Development of a jig for attaching and detaching the valve at the bottom of the vessel
Clients using a GL vessel for producing pharmaceutical products and active pharmaceutical ingredients conventionally face difficulties when attaching and detaching valves at the bottom of the vessel. TOYO has developed a jig for attaching and detaching valves at the bottom of the vessel, in order to reduce the workload.

Cube valve

In the case of an ordinary ball valve, CIP it is not possible to wash the reverse side of the ball (between the valve body and main body) and there is the risk of contamination. TOYO has developed a cube valve that allows the reverse side of the ball to be washed.

Other Services/ Tools for Washing

  • Offering of washing consultation services
  • Support for cleaning validation
  • Improvement of the washing process through analysis and simulation
  • Development coupler for XY router and washing test
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